Precast concrete products
Precast concrete is the most commonly used building material in the world. We offer a wide variety of products, including flooring beams and slabs, walls, panels, balconies, staircases and more.
What is precast concrete?
Precast concrete is a construction product produced by casting wet concrete in a reusable mould or “form” which is then cured in a controlled environment, transported to site, and installed in place.
In contrast, traditional methods of in situ applications are poured into site-specific forms and cured on site. This traditional method of production promotes a range of issues related to both quality control and safety.
Manufacturing in our carefully controlled factory facilities in Essex ensures Milbank precast concrete is not affected by variable site conditions or the elements, making us the intelligent choice for leading construction firms and self-builders across the UK.
Our Products
Why choose Milbank for your precast concrete products?
- Our aim to is to be the UK’s most sustainable provider of precast concrete products, and we’re on target to reach our goal of net-zero for our own operations by 2030. By working with us, you’ll benefit from reduction in your scope 3 carbon emissions, improving the sustainability of your build.
- Our strategy has always been focussed on helping you succeed. Whether you are a customer, supplier, employee or member of the local community, we will do everything in our power to ensure that you are supported.
- We will always aim to work within your budget and to your build schedule.
- We offer a complete package solution encompassing design, manufacture, delivery and installation. With over 75 year’s experience working with precast, we’re proud to employ some of the most knowledgeable experts in their field.
- Our aftercare support is an integral part of our business. We’re keen to maintain strong relationships with our customers no matter how big or small, and we’ll always do what we can to ensure a positive experience.
Precast Concrete FAQs
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Precast concrete is a construction material that is cast and cured in a controlled factory environment before being transported to a construction site. This method ensures superior quality and precision compared to concrete poured on-site. Used in a wide range of applications, from floors and walls to beams and staircases, precast concrete is valued for its durability, strength, and versatility.
At Milbank Concrete Products, our precast solutions are custom-designed to meet the specific requirements of each project using state of the art techniques and materials which make it better for the environment. Our products offer efficient, cost-effective, and sustainable construction options.
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Precast concrete is made in a factory setting using a controlled process designed to ensure precision, quality, and sustainability. It begins with designing and creating custom moulds tailored to the project’s needs. High-quality concrete, now incorporating Milbank’s cutting-edge cement replacement, is mixed and poured into these moulds. This innovative material, introduced in 2024, has reduced our cement usage by nearly 30%, significantly lowering CO₂ emissions without compromising the strength, durability, or performance of our products. The concrete is then compacted and cured under regulated conditions to maximise its quality.
Our streamlined manufacturing processes also enable shorter lead times, ensuring projects stay on schedule while benefiting from the sustainable advantages of our concrete. Once cured, the precast components are thoroughly inspected, transported to the site, and assembled with precision. At Milbank Concrete Products, we combine efficiency and sustainability to deliver high-performance solutions for modern construction needs. Enquire today to find out more.
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Yes, you can drill into precast concrete, but it requires the right tools, techniques, and planning to ensure the structural integrity of the concrete is maintained. Precast concrete is a strong and dense material, so using specialised equipment such as a hammer drill or diamond-tipped bit is essential for creating clean and precise holes. It’s also important to avoid drilling into areas with embedded reinforcements, such as steel rebar, as this could weaken the structure.
At Milbank Concrete Products, our precast components are designed with flexibility in mind, and we can provide guidance on safe drilling practices or pre-install fixings during the manufacturing process to suit your project requirements. Additionally, by incorporating sustainable practices, such as reducing cement usage by nearly 30% in our products, we ensure our concrete is not only durable but also environmentally responsible. For any modifications, we recommend consulting our team to ensure the best results.
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Yes, you can paint precast concrete to enhance its appearance or provide additional protection. Before painting, it’s important to prepare the surface properly by cleaning it to remove any dust, dirt, or grease and ensuring it is completely dry. Applying a concrete primer is recommended to help the paint adhere effectively and ensure a smooth, long-lasting finish. Choose high-quality, breathable paints specifically designed for masonry or concrete to achieve the best results.
At Milbank Concrete Products, our precast concrete is designed with durability and performance in mind, making it an excellent base for painting. If you have specific requirements or questions about painting our products, our team is here to help.
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Yes, precast concrete often includes rebar, which is steel reinforcement embedded within the concrete to enhance its strength and durability. Rebar helps to resist tensile forces, preventing cracking and improving the overall structural integrity of the concrete. The amount and placement of rebar depend on the specific requirements of the precast product and the load it is designed to bear.
At Milbank Concrete Products, we carefully design and manufacture our precast concrete components to ensure they meet the highest standards of strength and performance, including the use of rebar frames and structures. Whether it’s for beams, walls, or other structural elements, our precast concrete products are reinforced with rebar to ensure they provide reliable and long-lasting solutions for your projects.
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Precast concrete is known for its exceptional durability and longevity, often lasting several decades or even centuries with proper maintenance. The lifespan of precast concrete can vary depending on factors such as environmental conditions, exposure to harsh weather, and the specific application. Generally, well-maintained precast concrete can last 50 to 100 years or more, making it an excellent long-term investment for construction projects.
The advantages of precast concrete
- Precast components are manufactured off-site in an enclosed casting environment, avoiding delays due to inclement weather conditions.
- Precast concrete products are designed and supplied to exact build fit and specification, meaning they are extremely structurally efficient, therefore accelerating the build process.
- Precast concrete allows for immediate site and finishing access following installation, providing a solid footing, reducing delays for follow on trades and improving health and safety.
- Precast concrete is tough and durable and has excellent exposure properties. It is wholly resistant to insects, pests, vermin attacks, fungus and mildew, chemical attacks etc. improving the longevity of your development.
- It’s completely recyclable! Precast units can be re-used in their entirety at the end of their life, improving sustainability and reducing your carbon footprint.
- Components can be delivered to site as required in the build process ensuring that on-site storage is not an issue when space is at a premium.
- Due to speed and efficiency of installation, it’s quicker and safer than in situ mould construction and pouring.
- Precast can be constructed in to most shapes – we’re happy to advise if your ideas are achievable.
- Repeat casting in moulds means high-quality results every time, and improved cost efficiency through repetition.
- The density of precast concrete makes for excellent sound reduction. It also makes it highly impact absorbent.
Product lead times
We understand that timing is critical to the success of your project, which is why we are committed to delivering your precast concrete products as efficiently as possible. You may be surprised at how quickly our expert team can design, manufacture, and deliver your order.
We pride ourselves on working closely with our customers to align with their project schedules, ensuring materials are delivered on time and ready for installation. Speak with our team today to discuss your requirements and experience our tailored approach to meeting your deadlines.
Contact Milbank today
We are experts in precast concrete product design, manufacture, delivery and installation.
Get in touch to find out how we can help you.
